3D-printed headset spacers by Vélobsessive

3D-Printed Spacers - an Innovation by Vélobsessive

Instead of a stack of up to nine separate pieces, Vélobsessive produces the headset cap and spacers as a single 3D-printed component — custom-built to the millimeter for each rider.

Conventional spacers vs. Vélobsessive 3D-printed cap and spacer in one piece
Conventional cap with multiple spacers vs. the Vélobsessive 3D-printed single-piece solution.

Conventional road bikes typically use a stack of separate headset cap and spacers — up to nine individual pieces — to achieve the required handlebar height. Vélobsessive replaces all of that with a single, precision-engineered component manufactured using 3D printing technology.

The result is cleaner aesthetics, exact stack height, and a significantly reduced number of joints where dirt and water could otherwise ingress.

Custom-Built for Every Rider

As part of the Vélobsessive bike fitting process, the exact required build height is determined for each individual customer. The headset cap and spacer combination is then manufactured as a single piece — tailored to the millimeter. The design also supports integrated cable routing, contributing to the clean, polished overall impression that defines every Vélobsessive build.

In this page...

Share in
Thomas Glättli at the Vélobsessive workshop

"I was tired of spending a lot of money on bikes that never truly fit. So I founded Vélobsessive."

Thomas Glättli

Founder of Vélobsessive & Bike Fitter

[ THE MAN BEHIND THE BLOG ]

Tired of Bikes that don't fit

Thomas Glättli is the driving force behind Vélobsessive. As an enthusiastic cyclist and dedicated amateur athlete, he was tired of compromising when it came to finding the perfect road bike. In 2019, he founded Vélobsessive with a clear goal: the rider shouldn't have to fit the bike; the bike should fit the rider.

Read more...

Thomas Glättli riding Vélobsessive Flamme Rouge road bike in Switzerland
Vélobsessive stand at an outdoor cycling event
Paradox custom road bike with blue frame

Premium Custom Bikes

Explore Our Custom Bikes

Try Our Bikes in Zürich

Book Free Test Ride
Professional Bike Fitting at Vélobsessive Switzerland

Bike Fitting Services

Explore Bike Fitting Services